Silicone Gel Foam Dressing Production Equipment
1. Hero Section
Headline:
"Precision-Engineered Silicone Foam Dressing Equipment for Next-Gen Wound Management"
Subhead:
From R&D prototypes to full-scale production – our turnkey systems deliver pharmaceutical-grade silicone gel foam dressings with:
✔ Closed-loop automated control (Class 8 cleanroom compatible)
✔ Adjustable foam porosity (20-200μm pore size)
✔ Medical-grade adhesion (3M peel force ≥1.5N/cm)
2. Technology Breakdown
Core Modules:
Foam Matrix Formation Unit
Multi-layer extrusion with ±2% thickness tolerance
In-line quality control (automated thickness gauging)
Silicone Gel Coating System
Precision slot-die coater (0.5-3mm adjustable)
UV or thermal curing options
Sterile Packaging Line
Integrated ethylene oxide (EO) gas sterilization
Aseptic pouch sealing at 60 packs/min
3. Technical Advantages
| Feature | Your Benefit |
|---|---|
| Foam Density Control | Produce 3D open-cell structures from 0.05-0.3g/cm³ |
| Adhesive Options | Switch between silicone/hydrogel/acrylic adhesives |
| Cleanroom Standard | ISO Class 7/8 compliant dust-free production |
4. Industry Applications
Chronic Wound Care: Diabetic ulcer dressings with optimized moisture vapor transmission rate (MVTR)
Burn Treatment: Customizable non-adherent contact layers
Post-Surgical: Thin-film foam with antimicrobial coating capability
5. Compliance & Certifications
Validatable per FDA 21 CFR Part 820
Material certificates: USP Class VI, ISO 10993-5
CE marked electrical systems
Case Study Snippet
Challenge:
A European manufacturer needed to produce silicone foam dressings with alternating adhesive/non-adhesive zones.
Our Solution:
Developed patterned coating system with robotic dispensing
Integrated IR curing for selective area polymerization
Result:
30% faster production vs. traditional methods
